L2 TCA Course – e-lesson #8 – Vibration and sound analysis: Master’s level

Hosted by: Jon Giesecke / Master's level
This transformer vibration and sound analysis lesson introduces the importance of expanding maintenance practices beyond traditional electrical tests. The presenter shares his experience discovering the value of vibration analysis through a chance encounter with a vibration expert decades ago. The lesson covers using vibration analyzers to detect developing mechanical issues before they lead to costly transformer failures. It explores case studies demonstrating how vibration and sound level changes can indicate loosening components. The presentation explains interpreting waterfall plots to identify frequency shifts that signal looseness. Monitoring oil pump conditions through vibration and ultrasonic analysis is also discussed. The lesson emphasizes the role of sound level measurements, particularly using C-weighting, to complement vibration data in a comprehensive predictive maintenance program.
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What you will learn here:
- Provide an understanding of Vibration Analysis used to determine the clamping pressures (tightness) of an oil filled power transformer
- Frequencies used to determine looseness
- Core form vs Shell form: determining where to take readings and the importance of follow up readings
- Vibration Analysis of oil circulation pumps in the cooling system will also be provided
- Ultrasonic (acoustic emission) analysis of transformer main windings and pumps/motors
- Sound Level Analysis of oil filled power transformers and how the sound levels relate to core tightness
- A weighting vs C weighting
- Determining where to take the sound level readings
Keywords: vibration analysis, sound level analysis, frequency shift, core form, shell form, A weighting vs C weighting